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From α to Ω – the next generation of AI-supported test automation.

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A mobile automated NDT ultrasonic testing system

Infused with AI at multiple levels, from experimental design to signal processing, for greater efficiency and precision.

Designed for users, not engineers or robot programmers.

Automated processes

Automated processes

PHAsisROB automates essential process steps such as test planning, path optimisation and data evaluation. This reduces sources of error and ensures consistently high test quality – regardless of the operator's experience.

Quick commissioning

Thanks to preconfigured software modules, integrated calibration and open interfaces, PHAsisROB can be integrated into existing production environments in no time at all. This saves valuable resources and speeds up the start of automated quality testing.

Quick commissioning

Intuitive user interface

The clear user interface allows for quick familiarisation and safe handling. All functions are logically structured so that users can easily create and execute test jobs without requiring any special programming knowledge.

Intuitive user interface
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AI-powered mobile automation solution for maximum efficiency

PHAsisROBy redefines entry into automated quality inspection. The system combines state-of-the-art phased array ultrasound technology with collaborative robotics and AI-supported process control. This not only automates manual weld spot inspection, but also makes it more precise, faster and safer. Whether in the laboratory, at manual workstations or in production, PHAsisROBy adapts flexibly to any environment and makes automation mobile and accessible for the first time.

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Everything you need – the components

PHAsisROBy combines all the essential components for fully automated, AI-supported ultrasonic testing. The integrated HAWK vision system independently detects components, weld points and obstacles, ensuring precise positioning. The OCTOPUS control system enables intuitive operation and automatically controls the robot's sequence. The PHAsis BLU ultrasonic system achieves maximum measurement accuracy thanks to phased array technology and AI-supported signal processing. Together, these systems form a perfectly coordinated complete package for reliable, efficient and future-proof inspection processes.

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Proven technology – developed for precision and stability

Every component of PHAsisROBy is designed for maximum reliability and accuracy in industrial use. The Charlie control cabinet forms the technological heart of the system and connects all modules via a modern I/O link architecture. The Hardy end-of-arm tool combines an ultrasonic probe, vision system and spray unit in a compact, collaborative tool for maximum precision. The Dolphin spray system ensures optimal coupling of the ultrasonic waves through precisely metered liquid supply. Together, these technologies create a stable foundation for automated, AI-supported inspection processes – precise, reproducible and industry-proven.

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AI-powered inspection without complexity

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User experience with AI
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Measurement precision with AI
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Spot detection and full automatic mode with AI
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Modern user interface seamless integration

Modern user interface seamless integration e.g. with PHAsis NEO and PHAsis ROB/Roby handheld devices

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High precision with AI,

High precision with AI, which goes beyond the capabilities of conventional methods

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Advanced database connectivity

Advanced database connectivity

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multi-user access

multi-user access and roles for inspection teams

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HMI & Setup

HMI & Setup Easy to use for operators and administrators

Our multi-channel ultrasonic testing systems are flexible in use.

For mechanised and automated ultrasonic testing.

Advantages
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Fully and semi-automatic test mode.

The testing techniques, which are adapted to the application and feature a robust design, enable fully and semi-automatic testing.

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Modular system design

The modular system design is expandable.

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Removal of components

Manual or mechanised insertion and removal of components is possible by hand, using a handling machine or robot.

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Standard and UHF probes

Typical standard and UHF probes can be connected via probe bubblers using locally fed water supply lines.

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Simple test rig adjustment

The device check and test system adjustment are simple and reliable. Also available in an automated version.

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traceability

The traceability of a component's test result is ensured via data matrix code or RFID tags (transponder technology).

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Ready to take the next step with us?

I want to see that.

OCTOPUS - operating system MODULES

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Inspection section and order management Administration

Manages the creation and tracking of inspection parts and orders, allowing users to define part types, track individual inspection requirements, and schedule and monitor multiple inspection orders. The system is based on a 100% Java/Jakarta-based, service-oriented architecture with an SQL database for traceability.

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Manual robot teach-in

Assists operators in creating and storing robot waypoints, weld points or reference points via a graphical user interface. No programming knowledge is required, as the user interface guides the user through the creation, customisation and deletion of points.

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STEP CAD import, weld point extraction and transformation

Imports STEP CAD files and extracts spherical points representing welds from the geometry, automating setup for inspection or welding tasks. It includes an interactive viewer for manual verification and converts the extracted CAD points into robot coordinates for precise path planning.

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Inspection Part Import and Plan Import

Enables flexible data import of both inspection parts and plans. Parts can be imported via predefined MS Excel imports, while plans can be imported via various file-based protocols, databases, OPC UA or web services. The system can be expanded on request to include imports from IT systems such as SAP or Infor.

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Exporting inspection results

Enables customisable export of inspection results using the same interface technologies as the import function. This allows the system to
support specific IT/OT infrastructures and protocols of customers. Predefined exports to ERP systems such as SAP or CAQ systems such as SIEMENS Opcenter Quality are available on request.

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Human-machine interface (HMI)

A user-friendly, HTML5-based interface that displays real-time device status, error messages and information requests. It enables
operators to easily perform inspection procedures and monitor robot and process status via simple screens. The HMI can be customised to specific customer requirements and workflows.

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Collaborative robots and industrial robot control Robot control

Provides cell management for controlling collaborative robots and industrial robots and integrates advanced devices such as 3D AI cameras and various sensors. The system includes real-time monitoring, feedback and diagnostic functions for rapid troubleshooting. It natively supports Universal Robots, Nachi and Fanuc and can also be integrated with other brands on request.

Intelligent solutions for measurable added value.

Automated testing systems that combine efficiency, precision and user-friendliness, setting new standards in non-destructive quality assurance.

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Tap into new market opportunities

Scale effortlessly with an intuitive product that accelerates time to market and maximises reach.

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Reduce support costs

A clear user interface and stable user flow mean less effort and a smoother experience for your customers.

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Strengthen customer loyalty

Increase user satisfaction and boost customer retention rates with a smooth, engaging experience.

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Tailor-made solutions for corporate customers made easy

Increase user satisfaction and boost customer retention rates with a smooth, engaging experience.

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Operating globally with confidence

Internationally suitable for new markets (e.g. Chinese, Hindi) without costly reworking

Downloads and technical information

Here you will find all relevant data sheets, brochures and technical documentation relating to our testing systems – compact and accessible at any time.

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PHAsisROB – benefits & improvements-10_25 – EN

Our brochure shows how PHAsisROB is ushering in a new era of non-destructive testing through AI and robotics. The system combines modular hardware and software into a fully automated solution for weld spot testing – from CAD recognition and path planning to high-precision ultrasonic analysis.

Download
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PHAsisROBy – benefits & improvements-10_25 – EN

Find out how PHAsisROB is revolutionising industrial quality inspection in our PDF. The system combines state-of-the-art robotics, AI-based image processing and modular software for fully automated, precise and efficient spot weld inspection.

Download now
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